Powder-Coated Stackable Warehouse Racks (Custom Colors) for Brand-Aligned Logistics Warehouse Layout

Basic Product Parameters

- Material: Q235 cold-rolled steel (shelf panel: 1.5-2.0mm thick; frame column: 2.0-2.5mm thick, 30×30mm square tube)

- Load-Bearing Capacity: 800-1500kg per unit (evenly distributed); stack load (3-5 levels): 2400-7500kg

- Stackable Levels: Standard 3-5 levels (customizable up to 6 levels with reinforced base)

- Shelf Size: Standard width×depth: 1200×800mm / 1500×1000mm (fits logistics cartons/pallets); custom sizes available- Powder Coating: Epoxy-polyester hybrid powder (thickness ≥ 70μm); color customization (Pantone/RGB color matching); gloss level: 30-60% (matte/semi-gloss/high-gloss optional)

- Surface Performance: Salt spray test resistance ≥ 300 hours; scratch resistance ≥ 3H (pencil hardness test); stain resistance (oil/water stains wiped clean with a damp cloth)

Core Product Advantages

1. Brand-Aligned Visual Management: Custom powder-coating colors (100% Pantone/RGB matching) integrate racks with logistics warehouse brand image—e.g., matching corporate logo colors for unified visual identity; suitable for warehouses with client visit needs (enhancing professional brand impression).

2. High-Efficiency Stackable Storage: 3-5 levels of stable stacking (reinforced interlocking design between rack tops and bottoms) increases vertical space utilization by 200-400%; 1000㎡ warehouse can store 300+ unit cargo vs. 100+ with single-layer storage, reducing warehouse rental costs.

3. Durable & Low-Maintenance Coating: Epoxy-polyester hybrid powder coating has strong adhesion (no peeling under 500 times of cargo friction); resistance to logistics warehouse oil stains, dust, and minor chemical corrosion—annual maintenance only requires surface wiping, reducing maintenance costs by 80% vs. painted racks.

4. Safe & Stable Structure: Q235 steel frame with reinforced corner brackets (thickness: 3.0mm) prevents rack deformation under stack load; anti-slip rubber pads on the bottom of each rack increase friction with the ground (no sliding during stacking); rounded shelf edges (radius ≥ 3mm) avoid scratching forklift operators or cargo.

5. Flexible Adaptability to Logistics Cargo: Adjustable shelf height (25mm intervals) fits different sizes of logistics cargo—e.g., 200mm height for small cartons, 400mm height for bulk packages; compatible with 2.5-5 ton forklifts for easy loading/unloading of stacked racks.

Key Manufacturing Processes

1. Steel Cutting & Forming: CNC laser cutting machine (accuracy error ≤ 0.3mm) cuts Q235 steel into shelf panels and frame columns; hydraulic bending machine shapes columns into 30×30mm square tubes (angle error ≤ 0.5°) for uniform dimensions.

2. Frame Reinforcement: Robot spot welding connects frame columns and corner brackets (weld spot diameter ≥ 6mm, spacing ≤ 50mm); welds are polished to remove burrs, ensuring smooth surfaces and avoiding coating defects.

3. Powder Coating Preparation: - Pretreatment: 4-stage cleaning (degreasing → pickling → phosphating → passivation) to remove steel surface impurities; ensures powder adhesion (no coating peeling). - Color Mixing: 100% Pantone/RGB color matching (using professional color mixing equipment) to prepare custom powder colors; color deviation ≤ ΔE 1.0 (meets international color standards).

4. Electrostatic Spraying & Curing: Electrostatic spraying machine (voltage: 60-80kV) applies powder to steel components (uniform coating thickness: 70-90μm); curing in 180-200℃ oven for 25-30 minutes (forming a dense, scratch-resistant coating).

5. Quality Testing: - Coating Test: Color matching accuracy (using spectrophotometer), adhesion test (cross-cut test: grade 0), salt spray test (≥ 300 hours). - Stack Load Test: 1.2× rated stack load (e.g., 900kg/unit × 5 levels = 4500kg) applied for 48 hours—no rack deformation or interlocking disengagement. - Dimension Test: Checking shelf size, stack flatness (error ≤ 2mm), and adjustable height function.

Applicable Logistics Warehouse Scenarios

1. Corporate-Owned Logistics Warehouses: Storage of brand-owned products (e.g., FMCG, electronics) with custom rack colors matching corporate brand identity—unified visual management enhances internal team recognition and external client trust.

2. Third-Party Logistics (3PL) Warehouses: Multi-client cargo storage with color-coded racks (different colors for different clients)—e.g., Client A uses blue racks, Client B uses green racks—reducing cargo mixing errors and improving sorting efficiency.

3. E-Commerce Fulfillment Centers: Storage of platform-owned or exclusive brand products (e.g., Amazon FBA, Shopify fulfillment centers); custom colors match e-commerce platform brand colors for unified warehouse visual identity, suitable for platform audit needs.

4. Retail Chain Distribution Centers: Storage of retail store goods (e.g., clothing, home appliances) with rack colors matching retail brand logo colors—ensuring consistent brand image from distribution center to storefront.

5. International Logistics Warehouses: Storage of export cargo with rack colors matching international client brand colors (100% Pantone matching meets global brand standards); durable coating adapts to cross-border warehouse humidity/temperature changes (e.g., tropical or temperate climates).

Customization Service Details

1. Color Customization:

- Color Matching: 100% Pantone/RGB/Hex color matching (provide corporate logo color code or physical sample for precise matching); color options include solid colors, metallic colors (e.g., gold, silver), and matte colors (for high-end brand warehouses).

- Color Consistency: Batch color deviation ≤ ΔE 1.0 (ensuring no color difference between racks in the same order); color fastness ≥ 4-5 grade (no fading under 1000 hours of UV exposure, suitable for warehouses with natural light).

2. Size & Load Customization:

- Shelf Dimensions: Custom width (900-2000mm) and depth (600-1200mm) based on logistics cargo size—e.g., 2000×1200mm for large pallets, 900×600mm for small cartons.

- Load Upgrade: Reinforce steel thickness (shelf panel to 2.5mm, frame column to 3.0mm) to increase per-unit load to 1800-2500kg for heavy logistics cargo (e.g., small machinery parts).

- Stack Level Adjustment: Add reinforced interlocking components to increase stack levels to 6-7 levels (for high-ceiling logistics warehouses ≥ 8m height).

3. Function & Brand Customization:

- Logo Printing: Laser engraving or silk-screen printing of corporate logos on rack sides (logo size, position customizable); wear-resistant logo (no fading under 500 times of friction).

- Label Holders: Install color-matched plastic/metal label holders (consistent with rack color) for logistics cargo identification (compatible with barcode/QR code labels).

- Anti-Slip Upgrade: Add custom-color anti-slip rubber pads (matching rack color) on shelves to prevent cargo sliding—enhancing visual unity.

4. MOQ & Lead Time: Minimum order quantity for color customization: 10 units; minimum order quantity for size/function customization: 20 units; color matching confirmation takes 1-2 working days (providing color samples for client approval); production lead time: 7-10 working days (standard customization) / 10-15 working days (complex size/function customization).

Why Choose Our Company's Products

1. Professional Brand-Aligned R&D: We have 10+ years of experience in logistics storage equipment with a dedicated color customization team (5 color engineers); our powder-coating process meets ISO 12944-5 (industrial coating standard) and has successfully matched colors for 500+ logistics brands (including 20+ Fortune 500 companies).

2. Strict Quality Control for Coating & Structure: All products comply with ISO 9001 quality management system and GB/T 3325-2017 (steel furniture standard); powder coating uses 100% imported epoxy-polyester powder (no heavy metals, meets RoHS/REACH standards); each rack undergoes 100% coating adhesion test and stack load test before delivery.

3. One-Stop Brand Logistics Solution: Beyond rack customization, we provide free on-site warehouse visual design (covering 300+ cities worldwide)—e.g., planning rack color zones (matching brand color for different cargo areas), and providing 3D warehouse layout renderings to preview brand-aligned visual effects before production.

4. Reliable After-Sales Support:

- Warranty: 5-year free warranty for powder coating (no peeling, fading, or corrosion under normal use); 8-year free warranty for steel structure (frame, shelves, no deformation under rated load).

- Color Maintenance: Provide 100ml of custom-color touch-up paint for each order (free of charge) to repair minor scratches; offer professional coating maintenance guidance for long-term color retention.

- Emergency Replacement: For urgent logistics warehouse needs, we provide 48-hour emergency production for small-batch customized orders (≤ 50 units) to avoid warehouse operation delays.

5. Cost & Delivery Advantages: As a direct manufacturer with a 30,000㎡ production base and 5 automated powder-coating lines, we eliminate middleman markups—customized rack prices are 18-25% lower than distributors; standard color racks (e.g., black, gray) are in stock (5000+ units), with delivery time 2-4 working days; customized orders are delivered within 7-15 working days with door-to-door delivery.